CODEM is proud to be part of the ground-breaking CALLUM SKYE project, which premiered on the world-renowned Savile Row. This project exemplifies CODEM’s commitment to innovation, sustainability, and excellence in advanced composite solutions.
The project required a trusted partner to produce cost-effective, sustainable tooling for its body panels. The challenge was to ensure high-quality components for the initial low-volume production while minimising material usage, cost, and energy consumption.
The CALLUM SKYE is engineered for an exhilarating driving experience both on- and off-road. It features:
CODEM’s approach to sustainable manufacturing in the CALLUM SKYE project includes several innovative strategies:
Direct-to-Part Manufacturing: For the initial low-volume production, CODEM designed and manufactured direct tools for each body section, reducing material usage, cost, and energy consumption. This approach allows for easy re-machining of the tools if design changes are needed.
Sustainable Tooling Materials: All direct tools were made using Ru-bix Tooling Boards’ 98% bio-content (resin) HALO-S, providing an ideal balance of cost, performance, and sustainability.
Flax Fibre Bodywork: CODEM replaced traditional carbon fibres with flax fibre, grown and harvested in Scotland. This reduces transport, CO₂ emissions, and supports the UK economy. Flax plants absorb CO₂ during growth, storing it throughout their lifecycle. When composted or incinerated, the CO₂ is released back into the atmosphere, contributing to the natural CO₂ cycle.
Bio-Based Resins: Traditional epoxy resins were replaced with bio-based resins. The selected resin, SHD Composite Materials’ MTB350, contains 30% bio-content and has an excellent shelf life at room temperature, eliminating the need for cold storage and supporting CODEM’s sustainability goals.
CODEM’s innovative approach in the SKYE project achieved substantial CO₂e savings of over 10,000kg, setting a new standard for sustainable manufacturing. This success showcases CODEM’s ability to deliver high-quality, sustainable solutions that provide both environmental and economic benefits.
The CALLUM SKYE project highlights CODEM’s commitment to sustainable manufacturing and innovation. By integrating advanced composite solutions and eco-friendly materials, CODEM not only meets high-performance standards but also significantly reduces environmental impact. This case study serves as a testament to CODEM’s leadership in delivering revolutionary, sustainable manufacturing solutions.
